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2004 Topics14th Annual Shot Peening & Blast Cleaning Workshop
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| Revised October 20, 2004 (subject to change) Days and times for reference only. Refer to Agenda for actual schedule. |
 |
Class |
Speaker/Company |
Title Description |
Day/Rm/Time |
|---|---|---|---|
| 100 | Pete Bailey |
Flapper peening theory and applications Explanation of the 3M Flap Peening technique and procedures for intensity determination. This portable technique was developed by 3M for the US Army for repair of helicopters in Viet Nam in the 1960's and it is a widely used treatment for small area repair. Special shot, bonded to a flexible flap, is rotated at high speed and impacts the target surface. Learn what control techniques are required to achieve reliable results. |
Wed C 10:30 |
| 101 | John Cammett |
Peening Fundamentals Explore the history of Peening and learn how dents on the surface will prolong fatigue life of many components. What's the relationship between dent size, stress profile and fatigue life? Ask the Doctor. |
Tues C 9:00 |
| 102 | Jack Champaigne |
Peening Intensity Definition and measurement of intensity. Learn about Almen strip method of measuring and controlling intensity using saturation curve graphs. Intensity controls the size of the dent on the surface and the resulting compressive stress profile. Learn how to measure and adjust the intensity levels and document your process. |
Tues C 10:30 |
| 103 | Jack Champaigne |
Peening Coverage Definition and measurement of coverage. How many dents do you need on the surface to declare 150% coverage? Learn the terminology and techniques for proper coverage practices. |
Tues C 12:30 |
| 104 | Jack Champaigne |
Intensity Saturation Curve Practice Practice making intensity saturation curves and determining the peening intensity using the 10% rule. Four sample graphs are used which illustrate how to handle unusual situations. |
Wed A 4:00 |
| 105 | Pete Bailey |
Media shape inspection practice (Microscopes) Every specification for peening media requires inspection for proper shape. Practice inspecting media for proper shape (also called "fracture count") using microscopes and samples of good and bad media. |
Wed B 3:00 |
| 106 |
Francois Xavier Abadie |
Shot Peening with ceramic beads Ceramic bead is much more durable than glass bead and it does not cause the ferrous contamination of cast steel shot. Learn about shot peening with ceramic bead with emphasis on automotive applications. NEW! |
Tues A 3:00 |
| 107 | Pete Bailey Electronics Inc |
Flapper peening practice Flapper peening practice with hands-on training with 3M Rotary Flap Kit. |
Thur D 9:00 Thur D 10:30 |
| 108 | Michele Bandini |
Peening of carburized gears Learn about the advantages of Peening carburized gears to benefit either bending fatigue or pitting fatigue from two excellent case studies from Europe. |
Tues A 12:30 |
| 109 | Bill Barker Progressive Technologies |
Shot Velocity Measurements Shot Velocity measurements provide a unique tool for faster process development as well as process troubleshooting and diagnostics. |
Tues D 10:30 |
| 110 | Bill Barker Progressive Technologies |
Air Blast Machines types and applications Learn about air type machine selection and the description of different types of air blast machines and their applications. |
Wed A 3:00 |
| 111 | Walter Beach Peening Technologies of Connecticut |
Shot Peening Audits How to Survive an Audit. A leading job shop owner who has experienced numerous peening audits tells you what to expect and how to get prepared. NEW! |
Tues B 9:00 |
| 112 | John Cammett Naval Aviation Depot |
Peening Applications Learn how welded joints, gears, springs, axles, landing gears and many other components benefit from peening. |
Wed C 3:00 |
| 113 | John Cammett Naval Aviation Depot Paul Prevey Lambda Research |
Low Plasticity Burnishing Another way to induce compressive stress into a surface is by roller burnishing. A new technique has been developed to perform this process with a very high degree of control and it can provide compressive depths up to .040 inch deep. |
Tues B 1:30 |
| 114 | Jeff Hershberger Electronics Inc |
Almen Gage R&R Repeatability and Reproducibilty Wouldn't it be a shame to be doing a great job (peening) but not to get credit for it? That could happen if you don't have a good Almen gage and know how to use and maintain it. Practice with old and new gages to show Repeatability and Reproducibility. |
Thur E 10:30 |
| 115 | Chris Davies Potters Industries Inc |
Glass Beads Manufacturing, quality control and applications in glass bead peening. |
Tues E 10:30 |
| 116 | Dennis Denyer GMA Industries |
Proper Abrasive Selection Learn the basics of media types and how to select the correct media for your application |
Tues B 3:00 |
| 117 | Dan Dickey US Technology Corporation |
Air Blast Machine re-build Description of criteria for re-building or re-furbishing air blast peening machines. Learn from the master. Dickey has re-built numerous abrasive blasting and peening machines and he can show you what to do and what to avoid. |
Tues E 3:00 |
| 118 | Jim Funke | Optimum machine settings process control Achieve desired fatigue life by setting the best machine parameters. Learn from an extensive case study in the automotive sector both what not to do and what to do to achieve expected fatigue life. Example is based upon automotive suspension spring peened in high volume using wheelblast equipment. |
Wed A 8:00 |
| 119 | Bob Gillespie Premier Shot Company |
Media Specifications Comparisons of various media specifications. Learn about the similarities and differences in size, shape and inspection requirements of various peening media specifications in automotive and aerospace applications. |
Tues D 3:00 |
| 120 | Neal Goldfine Jentek |
Non-destructive inspection of shot peened components (Abstract) Learn about the progress in non-destructive inspection of shot peened components and other applications of special eddy current sensors. This new equipment can determine intensity and coverage and will also reveal in-service stress relaxation. NEW! |
Tues A 9:00 |
| 121 | Ted Hart Hart Consultants Yoshio Miyasaka Fuji Kihan Co., Ltd |
Microbead Peening to Reduce Sliding Friction US Patent 5,592,840 "Method of Preventing Abrasion at sliding Portion of Metal Product" introduces a new concept on peening and lubrication. |
Tues E 1:30 |
| 122 | Jim Harrison Metal Improvement Co |
Laser Peening Laser peening can impart a compressive stress about twice as deep as conventional shot peening. This is very important in rotating jet engine parts for FOD control. Learn about the space age technology used for critical peening applications. NEW! |
Wed B 9:00 |
| 123 | Bob Hayward Progressive Technologies |
Air Blast Equipment maintenance Diagnostics and trouble shooting for air blast machines featuring the PRIMS Process Reporting and Integrated Monitoring System |
Tues C 1:30 |
| 124 | Jeff Hershberger Electronics Inc |
Almen Gage Calibration Kit How to calibrate an Almen gage using a new portable kit. You can now perform your own Almen gage calibrations using this new kit. It includes NIST traceable step blocks to calibrate the digital indicator and a new 9-hole template that confirms the ball and indicator tip placement. Save time and money with this new kit. NEW! |
Wed E 12:30 |
| 125 | Mark Ingram Electronics Inc |
Non-ferrous media sensor A new electronic device based upon capacitive sensing technology is used to detect presence or absence of media flow in air type suction peening and blast cleaning machines. An enhanced version can accurately display the actual flow rate of glass bead, aluminum oxide, ceramic bead etc. You throw it - we measure it. |
Wed C 9:00 |
| 126 | Mark Ingram Electronics Inc |
MagnaValve applications for wheel blast machines MagnaValves are a popular replacement for abrasive "slide gates" or "dipper valves" because they offer low maintenance and improved process control. Now you can reduce your media flow rate thereby conserving media and reducing damage to the throwing wheel and the cabinet. Learn how to specify, install and maintain this new type of valve. |
Wed B 12:30 |
| 127 | Mark Ingram Electronics Inc |
MagnaValve applications for air blast machines MagnaValves offer many advantages over mechanical valves in air blast applications, such as low maintenance and compatibility with computer control. Learn how to specify, install and maintain this new type of valve. Special versions are now available to handle the new "micro-bead" cast steel shot (50-300 micron media size). |
Wed C 4:00 |
| 128 | Dwight Lutsko Jet Wheel Blast |
Abrasive Handling and Control There is more to a shot blast machine then a cabinet and a throwing wheel. Media has to circulate from the hopper, through the wheel, into the cabinet, through a reclaim system of elevators and reclaim equipment, past the dust collector and the media size segregations screens and back to the hopper. Learn what each element does, why you need it and how to specify and maintain it. |
Wed B 1:30 |
| 129 | Joe McGreal Ervin Industries |
Blast Cleaning Concepts part 1 Understand how shot is manufactured, how to select the proper abrasive size, hardness and methods to extend steel shot life. |
Tues D 12:30 |
| 130 | Joe McGreal Ervin Industries |
Blast Cleaning Concepts part 2 Understand techniques to lower blast cleaning time, reduce machine maintenance and cleaning costs, and various cleaning methods to prevent damage. |
Tues D 1:30 |
| 131 | Bill Miller Boeing Performance Review Institute |
NADCAP Shot Peening Audits Contracting with Performance Review Institute (PRI) for audits. Many prime contractors (Boeing, General Electric, Honeywell etc.) are turning to Performance Review Institute to audit the shot peening process. Learn about this new program and how it relates to qualifying your peening facility. NEW! |
Wed B 8:00 |
| 132 | Alan Nudelman Composition Materials Co Inc |
Masking Techniques Explanation of techniques to provide hard (permanent) and soft (temporary/disposable) masking to prevent peening damage. |
Wed E 9:00 |
| 133 | Alain Portebois Wheelabrator Sisson Lehmann |
Gear Peening Techniques Learn about the latest new equipment and techniques needed to properly handle and peen gears. NEW! |
Wed E 3:00 |
| 134 | Larry Pope Terry Reckart WS Tyler |
Media size inspection with sieves Explanation of proper operation and maintenance of sieve screens used to inspect media for size. Learn about sieve selection, operation and calibration. See how the "Ro-Tap" machine insures accurate sieve test results using a rotating and tapping action to move the media thru the screen openings. |
Tues D 9:00 |
| 135 | Larry Pope Terry Reckart WS Tyler |
Media size inspection with image analysis Learn about media size inspection using computer particle analysis imaging technology. The media is measured with special cameras and the size distribution is shown in histogram. |
Wed B 10:30 |
| 136 | Dwight Lutsko |
Media size segregation |
Wed C 3:00 |
| 137 | Mark Renius Metal Improvement Co Bill Wood Advanced Material Process Corporation |
Merits of Peening Job Shops Do you have to send parts out for peening? Learn how job shops fill an important role out-sourcing peening. They have the equipment, manpower, skills and knowledge to properly peen your parts. You can't just buy an old "sand blast cabinet" and peen your own parts. See what's involved by the largest job shop organization in the world. |
Wed D 1:30 |
| 138 | Ron Wright Wheelabrator |
Wheel Blast Machines type and applications There are hundreds of types of shot blasting machines. Which one is correct for your application? Learn about descriptions of different types of wheel machines and their applications and limitations. |
Tues E 9:00 |
| 139 | Volker Scheidau Schlick Roto-Jet |
Flexible & Traceable Peening Technology Learn about the recent trends in the automotive sector. Get ready for the growing demand for flexibility and process traceability; all realized with productive and cost-effective wheel blast machines. NEW! |
Wed E 4:00 |
| 140 | Bob Schoen Wheelabrator |
Wheel Machine Maintenance Description of wheel machines and proper maintenance procedures. |
Wed E 8:00 |
| 141 | Bob Schoen Wheelabrator |
Wheel Blast Machines type and applications There are hundreds of types of shot blasting machines. Which one is correct for your application? Learn about descriptions of different types of wheel machines and their applications and limitations. |
Thur D 3:30 |
| 142 | Alain Portebois Wheelabrator Sisson Lehmann |
Gear Peening Techniques Gear peening technology is specialized due to the unique size and shape of gears. Learn about equipment to handle and peen gears efficiently. |
Thur E 9:00 |
| 143 | Jerry Sheyka EMI |
Wheel Re-build Projects See numerous applications of wheel re-build projects to upgrade older equipment for new applications. |
Tues E 12:30 |
| 144 | Michael Sorenson Boeing Commercial Airplane Group |
Lean Manufacturing at Boeing Lean manufacturing in the Boeing shot peen process. |
Wed E 10:30 |
| 145 | Michael Sorenson Boeing Commercial Airplane Group |
Shot Peening Problem Resolution at Boeing Methods that Beoing has used to resolve manufacturing problems caused by shotpeening, including part distortion, edge break problems and holes. |
Tues A 1:30 |
| 146 | Herb Tobben Clemco Industries |
Air Machine Nozzle design and application Air machine nozzle design-Descriptions of types and applications of air blast nozzles. (Learn from the expert, the man in the white laboratory coat) |
Tues C 3:00 |
| 147 | Herb Tobben Clemco Industries |
Applications for Shot Peening, Blast Cleaning and Deburring Learn about the many applications of abrasive peening and cleaning for automotive, aerospace and many other market sectors. |
Tues B 10:30 |
| 148 | Yoshihiro Watanabe Toyo Seiko |
Stress-Sonic Peening Learn how new ultrasonic technique can quickly and conveniently peen small parts. NEW! |
Wed E 1:30 |
| 149 | Jim Whalen Progressive Technologies |
Advanced peening techniques and applications Learn about tools and techniques to solve difficult peening configurations with emphasis on robotic parts handling. |
Thur E 2:00 |
| 150 | Bob Gillespie Progressive Technologies |
Cut Wire Shot Cut wire shot manufacturing, durability and quality control. |
Wed C 12:30 |
| 151 | Dwight Lutsko Jet Wheelblast Equipment |
Dust Collectors Dust, health and safety hazards and proper methods for collecting and disposal. |
Thur A 3:30 Thur E 2:00 |
Academic |
Academic classes present all of the material that will be covered in the optional examinations levels 1,2 and 3 |
| Support | Support classes include topics of general interest, things you need to know to improve your shop efficiency. These classes are presented by leading manufactures of media and equipment. |
| [1], [2], [3] [F] indicate classes recommended for preparation for levels 1,2, 3 and Flapper Peening optional examination given on Friday morning. The "Support" classes are offered as "general knowledge" and the material presented is not included on the examination. Note: Flapper peening examination on Friday morning is available only if you attend the Flapper Peening Practice class and demonstrate proficiency to the instructor. |
